APEC Blog

In the previous post, we discussed common problems that can occur with the start of a micro-ingredient system, including ingredient bins and feeders. The latter half of the system is generally more complex, and more issues usually arise here. In this blog post we’ll cover…

Proper planning before an ingredient system redesign or new installation is pivotal to ensure the system runs efficiently.  With so many moving parts and considerations, it’s not easy to plan for every eventuality, and a few problems are consistently missed. In this blog post, we’ll…

Ribbon mixers in many industries are designed similarly from facility to facility with few variations. However, some design considerations can minimize the up front investment and maintenance, and maximize production and quality. The best way to get optimal efficiency from your ribbon mixer is to…

There is no one-size-fits-all for ingredient mixing systems design, whether you are working in snack foods, animal feed, dry bulk solids or any other industry. Ingredient mixing system designs require careful consideration of all ingredients as well as production schedules, variation, storage and more. In…

Proper measurement in continuous flow solids applications can easily be taken for granted. Oftentimes, it is not until a recipe is incorrect or flow stops that the feeder or another measurement device gets attention. A variety of factors can cause flowrates to become inaccurate, and…

Producing high-quality finished products from dry solids starts with getting the right mix. Mixers are not one-size-fits-all, and your batch mixing system must be designed with your ingredients, facility, capacity, and other considerations in mind. Without the right mixer, segregation problems, dead zones, an low…

When solid materials mix, a degree of material segregation is inevitable. A variety of processes are used to achieve a predetermined level of uniformity in batch mixing processes, however other processes downstream can cause the materials to separate again. With proper design considerations and awareness…